[object Object]

160 TPH Asphalt Production Delivered in Just 45 Days

Urgent deployment of highway infrastructure with natural gas burner integration for a major road contractor in India.

LocationGandhinagar, Gujarat, India
Project TypeHighway Infrastructure Development
EquipmentAtlas ABP 160 Asphalt Batch Mix Plant with PLC Control

The Challenge

This time-critical highway project required rapid plant deployment without compromising production quality, fuel efficiency, or operational reliability.

Urgent Project Timeline

The client needed the plant commissioned at the earliest to keep highway construction on schedule and begin asphalt production immediately.

Fuel Configuration Requirement

The project required natural gas burners for both the drying drum and hot oil heater to align with the site's fuel infrastructure.

High Output Precision

The contractor required 160 TPH batch production capacity with consistent mix quality for large-scale highway development.

The Engineering Solution

The project needed a high-capacity asphalt plant capable of keeping up with ongoing highway construction while meeting strict quality and emissions standards. Atlas Technologies handled everything from design to installation, delivering a ready-to-use ABP 160 system on a fast timeline.

The Engineering Solution

Plant & Equipment Supplied

ABP-160 Asphalt Batch Mix Plant at 160 TPH output, with natural gas burner for drying drum, natural gas-fired hot oil heater, advanced emission control system and PLC-based automation and monitoring — fully configured for high-volume highway production.

Accelerated Manufacturing & Dispatch

Atlas initiated a fast-track manufacturing and dispatch schedule immediately after order confirmation — compressing standard lead times to meet the client's critical project start date without compromising build quality or specifications.

On-Site Installation & Commissioning

Atlas engineers managed the complete on-site process — site preparation in 10–12 days, equipment installation in 18–20 days and commissioning and testing in 5–7 days. Plant was at full production readiness within 45 days of order confirmation.

The Victory

Project Outcomes

Total production: 4,70,000 tons of quality asphalt
Consistent mix quality meeting MoRTH specifications
Zero unplanned downtime during peak production cycles
Project completed 2 months ahead of schedule

Performance Snapshot

MetricBeforeAfter
Production Readiness0 days45 days
Plant CapacityExisting drum plants160 TPH batch output
Fuel SetupStandard requirementNatural gas integrated
Project Delay RiskHighEliminated
“Atlas delivered exactly what the project demanded, such as speed, reliability, and engineering precision. The plant was operational within the committed timeline, helping us stay on schedule for a critical highway package.”

Project Head

Leading Road Infrastructure Contractor, India

Planning a Time-Critical Highway Project?

Contact Atlas today to discuss your highway project needs and secure the optimal plant configuration for on-time delivery.

Frequently asked questions.

How quickly can Atlas deploy a batch mix plant?

+
Atlas can deliver, install, and commission your plant quickly, depending on the setup and the condition of your site.

Can Atlas configure plants for natural gas burners?

+

What capacity was delivered in this case study?

+

Does Atlas provide commissioning support?

+