Inline Concrete Batching Plant

Top quality inline concrete batching plants are offered by Atlas Technologies Pvt. Ltd. We are known as producer and exporter of heavy-duty batching plants. With many years of experience and support of our professions we offer a wide range to civil construction machinery. The various capacities that we offer for sale are 30, 45, 60, 75, 90, 120, 160 and 200 m3/hr. Our plants are performing well in high quality construction applications like buildings, bridges, dams, roads, airports, etc.

The inline series of concrete batching plant is essentially the stationary type. It features rugged and performance-oriented design for high end jobs. It is more suitable for customer who want to produce high volumes of concrete from a single source. The plants exported are fully automatic and are produced at our hi-tech factory in Mehsana, Gujarat, India. The components offered are all modular. It is possible to customize the machine as per special application requirements.

The machine is offered with a high-end automatic control panel which can produce concrete suitable for any mix design. PLC control panel gives accurate weighing and easy to use software for the batch mix plant. Different mixers that we used are twin shaft mixers, planetary mixers and pan type mixers.

Atlas Technologies offers various options and components to add flexibility and to increase the performance of the machine.

Capacities above 200 m3/hr. are tailor-made.

INLINE AGGREGATE FEEDERS

In the stationary concrete batching plant, the aggregate feeders are inline. There are usually 4 in number and equipped with pneumatically operated gates. The bin structure is rugged.

Below the feeder bins, lies the gathering conveyor it is responsible for weighing the aggregates. It is suspended on 4 load cells, aggregates are discharged into this weighing conveyor and once the set weigh is acquired, they are transferred to the charging conveyor.

CHARGING CONVEYORS

Charging conveyor will receive the aggregates from the gathering conveyor and transfer the same to the mixing unit.

MIXING UNIT

The standard mixing unit provided with Atlas inline concrete batching plants is the twin shaft type. Customer also have the option to choose from pan mixers or planetary type of mixer designs. Quality mixing units will ensure optimum mixing in a short period of time.

Mixing units are fixed on the heavy structure of the plant. They are also equipped with heavy duty arms, tips and liner plates - these are replaceable. Design of arms, tips and liners ensure long life. Mixer gate is pneumatically operated which opens quickly for discharging the mix content.

WEIGHING UNITS

Separate weighing units for cement, water and additives are provided. Cement weigh hopper is suspended on 3 load cells and butterfly valve for quick cement discharge. It is also provided with a vibrator unit in case of any blockage.

Water tank with water inlet pipe and hanging on loadcells is provided with a rubber gasket at the bottom. Additives inlet comprises of admixer flask of suitable capacity with a feeding pump. Additive weighing and accurate discharge are ensured in the control panel.

CONTROL CABIN AND CONTROL PANEL

Fully automatic control panel is housed inside the control cabin. PLC control panel is easy to use and houses all controls of the plant. The display of all the important parameters is shown in the panel. There is also provision for all important settings to be done from the panel. User friendly software ensures top performance.

All important mix material data can be shown. Mix material recipes can be added, edited, stored in the concrete batching plant. Working in auto as well as manual models is possible.

CEMENT SILO / HOPPER

The standard plant is offered with cement hopper for addition of cement via bags. This hopper offered is of adequate capacity. In higher capacity inline batching plants, cement silos are a must. Atlas offers different capacities of cement silos ranging from 50 tons to 200 tons. In some plants both cement silos as well as cement hoppers can be used.

HORIZONTAL CEMENT SILO

Horizontal cement silos are available with Atlas in different capacities. These capacities range from 20 tons, 30 tons to 40 tons. The advantage of horizontal silos is that they take up less height compared to the traditional silos. They are ideal for places where height restrictions apply.

AIR COMPRESSOR

Air compressor is an important unit in the Atlas concrete batching plant. It is responsible to operate all the pneumatic devices in the plant.