Portable Concrete Plant

PORTABLE CONCRETE BATCH MIX PLANT WITH REVERSIBLE MIXER

Atlas Technologies Pvt. Ltd. is the proud designer and manufacturer of high-end portable concrete plants that deliver robust and reliable performance for all projects. We specialize in supplying mini concrete plants available in various capacities like 10 m3/hr, 15 m3/hr, 20 m3/hr and 25 m3/hr. Our company produces the most extensive catalogue of reversible portable batch plants in the country. The small size of our portable concrete batch plants makes it very easy to transport them from one place to another using a tractor.

We equip our machines with four bins for adding sand and aggregates to the system. The cement is transferred into a weighing hopper from the screw conveyor. The weighing hopper weighs water, and it comes suspended on the load cells. The concrete mixer also has a PLC-type control panel. The control panel either comes on a distinct and separate cabin or the chassis of the plant.

PORTABLE CONCRETE PLANT WITH REVERSIBLE DRUM MIXER

Our batch plant designs are ideal for those who are looking to work with a portable concrete plant. The system comes with a reversible drum mixer, and you can get models of varying capacities like 10 cbm per hour, 15 cbm per hour, 20 cbm per hour and 25 m3/hr. The distinct benefit of using our system is that you can have them towed easily using a tractor or some other kind of suitable vehicle. Since the plant’s control panel is set on the chassis, it simplifies the whole controlling process. The main highlight of the equipment is the reversible drum mixing unit. The mixing procedure is accomplished in the clockwise direction, while the discharge is in the anti-clockwise direction.

The machine is prewired and comes with a foldable control cabin, setting up is very fast and requires minimal efforts. The production is at par with the stationary plant and the space required for installation is less. Control panel is easy to use with PLC and touch screen display. There is option to save, edit several recipes in the control room. Pan mixers or twin shaft mixers are available in this design.

The portable concrete batch plants are available with a cement hopper having 30 bag (1500 kgs.) capacity, thus, making it easier to manage the storage and the supply of cement which comes in the bags. The benefit of using these machines is that they also offer a high accuracy compared with the stationary mixers currently found in the market. You can have the option of choosing between 150 Tons, 100 Tons, and 50 Tons of cement silos. Another benefit of these portable concrete batch plants is that they need minimum space for installation. Since they come with four bins, these plants are perfect for all applications. There is no need to use any special ramp for feeding the working material into the machine’s aggregate feeders. As the plant has a low discharge height, it allows easy and directs discharging of the materials into the pump. You can also have an optional load-out belt with this to make sure that the concrete goes straight into the plant’s transit mixer.

AGGREGATE FEEDER

At Atlas Technologies, the mobile concrete batching plants we design and produce come well-fitted with a 2x2 type aggregate feeder. The aggregate feeder has one vibratory motor for sand and pneumatic operated gates. It also has a sand bin that comes with a well-constructed mesh that ensures the efficient discharge of the sand. We also provide a standard model air compressor with an aggregate feeder. This air compressor can assist with the operationality of the feeder gates. It also helps in the closing and opening of the butterfly valve. As the air compressor is sited on the chassis, it ensures effortless maintenance and transportation.

WEIGHING-CHARGING CONVEYOR

The feeding conveyor is responsible for transferring the aggregates into the mixing drum.

AGGREGATE WEIGHING CONVEYOR

The aggregate weighing conveyor is situated just under the unit used for aggregate feeding. It is effectively suspended on four load cells. This weighing conveyor helps in weighing the aggregates individually and then transferring them into the feeding conveyor.

AIR COMPRESSOR

The machine comes fitted with a reciprocating air compressing unit that controls the opening/closing mechanism of the butterfly valve and the feeder gates. All our batch plants come with a factory-fitted air compressor. The air compressor can be found positioned at the chassis, and there is no need to manage additional connections after the plant is brought to the site.

MIXING UNIT

Our portable ready mix concrete batch plants come with mixing drums created with a high level of precision so that they can resist the wearing and tearing it needs to go through. The flights of this drum are well-designed to throw out and remove the tiniest particles out of the drum. When the drum moves clockwise or in the forward direction, it manages the mixing task. On the other hand, the backward or anti-clockwise movement facilitates discharging of the material. Its motor is connected to the gearbox using a V belt pulley that drives this mixing drum. The mechanism used here also keeps vibrations to a bare minimum. The unit does not require much maintenance effort.

WEIGHING UNITS

The weighing system is meant for weighing water, cement, and additives. The weighing conveyor is used for weighing the aggregates. It is placed just under the feeder bins. The cement weighing hopper is mounted on three load cells. Discharge is handled by a pneumatically operated butterfly valve. The RMC plant has a cement weighing hopper that has a vibrator along with two inlets for the 2 screw conveyors. Total of two load cells supports the water tank with a pneumatic butterfly valve. The gate comes fitted with a rubber gasket right at the bottom. The feeding pump has an admixture flask of appropriate capacity. The cement is moved into a cement weighing hopper from the silo.

LUBRICATION SYSTEM FOR MIXING DRUM

A lubrication system is present along with the mixing drum. It helps to lubricate the eight moving parts of its mixing drum from one point. Thus, it helps in easy maintenance of the mixing drum.

PLC CONTROL PANEL

The system is well-equipped with a PLC control panel. If you want, we can also provide you with a SCADA-based control panel. The control panel also has user-friendly and efficient software that delivers excellent performance. You can also have data such as batch weigh, mix proportion, the total number of the batches, gross total, and subtotal printed out. The control panel allows you to edit production details, store and mix the proportions to unlimited recipes. The equipment can manage functioning on both manual and auto modes.

CONTROL CABIN

The system comes with an optional control cabin. Standard models come with a PLC control cabin set up in a casing. You can get a control cabin if you want with the equipment.

HORIZONTAL CEMENT

We can provide you with a horizontal silo of capacities like 60 tons, 40 tons, and 20 tons. The system is suitable for areas with limited space. You can get all kinds of safety accessories with this.

The silo can also function simultaneously with the cement hopper.

CEMENT HOPPER AND CEMENT SILO

30 bag hopper comes with the plant in standard configuration. The hopper can handle 30 bags or 1500 kilograms and can manage sufficient storage requirements for cement. Thus, it helps to ensure cement supply in the requisite quantity as per the need. The cement hopper has a vibrating motor and a screw conveyor that facilitates the transport of the cement to the weigh hopper.

You can also get a separate silo from us to add fly ash or cement.

Weigh hopper for the cement is placed on top of the mixing unit. It has got an inlet for two screw conveyors.