Ready Mix Concrete (RMC) is extensively used in modern construction! RMC are best known for its efficiency, reliability, and usability. At the heart of making RMC are mixing plants, where reversible drum mixers are essential.
A reversible drum mixer is a special concrete mixer that mixes materials evenly and efficiently. Unlike traditional mixers, it can rotate forward and backward. This two-way rotation ensures thorough mixing and easy discharge of the concrete.
This blog will explain why these mixers are important, how they work, their benefits, and how they affect the concrete production process.
Design and Functionality of Reversible Drum
- Structure
The reversible drum mixer has a cylindrical drum on a frame. Inside the drum are blades that mix the materials. The drum can rotate in two directions: clockwise to mix and counterclockwise to discharge the mix. - Mixing Process
In the mixing phase, the drum spins clockwise. We add cement, aggregates, water, and additives to the drum. Inside, the blades mix everything well for a smooth and even blend. The blades and rotation speed are designed to make mixing as efficient and quick as possible. - Discharging Process
After mixing, the drum turns the other way (counterclockwise) to unload the concrete mix efficiently. This backward rotation ensures a smooth and even discharge of the mix. The drum’s design and blade positions help push out the mix uniformly, reducing waste and keeping the quality consistent.
Benefits of Reversible Drum Mixers
- Consistent Quality :Reversible drum mixers are great for making consistent concrete. Their two-way rotation and good blades mix everything really well, so the concrete turns out even and high-quality. This consistency is super important for keeping buildings strong and durable.
- Efficiency: Reversible drum mixers save a lot of time and energy. Their ability to rotate in two directions speeds up mixing and unloading, cutting down on overall production time. This efficiency means construction projects can be more productive and cost-effective.
- Versatility: These mixers are versatile. They can tackle various types of concrete mixes including mixes with aggregates and additives. They are useful for all types of construction projects, right from small homes to large bridges and roads.
- Ease of Operation: Using a reversible drum mixer is pretty easy. The controls are made to be simple, so operators can switch between mixing and unloading without any hassle. This simplicity means less training is needed and reduces the chance of mistakes during operation.
Impact on Ready Mix Concrete Plants
- Enhanced Productivity
Reversible drum mixers make ready-mix concrete plants more productive. They mix and unload faster, so the plants can make more batches of concrete in less time. This helps meet the high demands of today’s construction projects. - Quality Control
Reversible drum mixers help keep the quality in check at RMC plants. Their consistent mixing makes sure that every batch meets the needed standards. This reliability is important for RMC suppliers to maintain their good reputation. - Environmental Benefits
Reversible drum mixers are good for the environment too. They use less time and energy, which means they leave a smaller carbon footprint. Also, they help reduce waste by controlling material amounts more accurately, making concrete production more sustainable. - Cost-Effectiveness
Reversible drum mixers are a smart choice for RMC plants. These products are efficient, money-saving in operations, and produce less waste. It might cost high during the initial phase, but it leads to long-term savings and higher profits.
RMC Plant Maintenance and Operating Cost
RMC – Ready Mix Concrete plants are efficient and easy to use. Mini RMC plants have a low initial cost and are low maintenance because we sell genuine spare parts at low prices, unlike other manufacturers. Advantages of small ready mix plants include their compact design, which takes up less space and uses less energy, thanks to the reversible drum mixer.
- The main feature of this machine is its reversible drum mixer, which is non-tilting to reduce maintenance efforts.
- The mixer’s smartly designed blades mix when rotating clockwise and discharge when rotating counterclockwise.
- It is located just below the weighing units for water, cement, and additives. Aggregates are mixed on a weighing belt beneath the feeding unit and then added directly into the mixer.
- Our mixer is powered by a gearbox that reduces vibrations and requires low maintenance. It also has a centralized lubrication system for all moving parts.
Reach to Reliable Manufacturers: Atlas Technologies
Over 35 years of establishment in the concrete industry and loyal customer base, Atlas Technologies has realised the worth of customer satisfaction and happiness for success in the market. It is simple to gain attention of customers, but it is quite tough to retain them for a long time.
When customers want small batching plants, Atlas Technologies recommends the range of AMCB series with reversible drum mixers. The company provides four different models with capacities of 10 m3/hr, 15 m3/hr, 20 m3/hr, and 25 m3/hr. This range is highly suitable for entry-level or mid-size portable concrete mixers.
Conclusion
The reversible drum mixer makes the entire process more productive, qualitative, and cost-efficient. Its special two-way rotation mixes the concrete well and helps unload it efficiently, which is crucial in today’s concrete production. Moreover, with the advancement in technology, these mixers will likely become even better at what they do, making construction more sustainable. Contact us with your detailed requirement.